All adjustable bed mattresses are made in modern, state-of-the-art plants using advanced manufacturing techniques. The same expensive parts and manufacturing methodology, quality control and care used to manufacture high priced adjustable hospital beds and dental chairs are used in the construction of adjustable bed beds. Component parts are carefully assembled and rigorously tested for long life and reliability.
The bed's high-strength steel frame is protected from rust and corrosion by dipping in non-toxic lead free enamel paint and also the qualities of the adjustable bed mattresses. The mattresses are constructed using a hot glue laminating process. This technique is designed to prevent mattress components from shifting and interfering with one another during the thousands of flexes adjustable mattresses go through during a lifetime of use.
The mattress has a 312 coil count spring (for Model 1 Full/Double size industry standard bed). The unit contains 312 five turn oil-tempered coil springs that are tied together using a double-knotted tying process with oil-tempered steel helical wire. The adjustable mattress is engineered to bend! Next, a flexing insulator, polypropylene net, is placed over this spring system to isolate it from adjoining layers. A garneted synthetic fiber pad is placed on top of the flexing insulator, then multiple layers of high quality non-allergenic foam cushioning are added. Next a decorator cover of the finest ticking available, a natural cotton & polyester blend product produced to exacting adjustable standards is attached. A hot glue laminating process is used to attach the synthetic fiber pad, layers of foam and overlying ticking in order to extend the life of the mattress and enhance mattress comfort.
The adjustable bed mattresses construction techniques result in a superb dual sided, reversible, dual-density mattress -- luxuriously firm with maximum support on one side, and a plush/soft side with almost 2 additional inches of luxurious fill materials including 1 1/2" of specialized convoluted on the other. All mattresses, regardless of the adjustable bed model they are made for, meet adjustable demanding specifications for comfort, shape retention and support.